Fix Door Sill Trim Screw Tabs
By: Luzer
(From: http://www.preludepower.com/forums/showthread.php?t=332720)

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Ok guys,
This is my first attempt at a write up. It's pretty simple, but since there was a recent thread asking about this I figured I'd do it.

How many of us have installed a system and removed the door sills to run wires. Then when you put it back together you bend or break the tabs for the screws that hold the sill trim down? It was a poor design from the start. But something we've had to live with. You can either replace the trim piece, and risk breaking it if you have to remove it for some reason in the future. Or fix it like I did and be able to remove and replace the sill trim as often as you want.

I consider this a one beer job. Ok, more like half a beer. But who wants just half a beer?


Things you will need. Small flat screwdriver or something similar to pry with, phillips screwdriver, cutters of some sort, and a T-40 torx wrench...





First you want to remove the door sill trim. I'm sure that most can figure this out, but I wanted to be thorough so humor me. To remove the door sill trim, pry off the covers from the torx head bolts that hold down the seat belt anchor point (USDM)...




Then you can remove the bolts...




Now remove the three phillips head screws if they are there. Here is the passenger side door sill from my 91. This is what we are fixing...




It should look like this...




The part you will need to fix this comes from the trunk rear panel area. It's an insert that the rear panel cover screws screw into...




Ideally you will pull these from a junkyard car, but I'm pulling one from the same car to show where they came from. Remove the six screws holding the rear panel cover. Also remove the tail light covers...




You will then see six inserts like this...


If you want to buy some of these new, Cudaboy provided this link:


Honda Screw Grommet 10mm Width 17mm Length

Our Price:
$8.92

Natural Nylon
10mm Wide 17mm Long
Stem Length: 15mm
Fits Into 7mm x 13mm Hole
Replaces Honda: 90681-693-0000
25 Per Package





Reach your finger behind one and push it out. It may not be real easy to pop it out, but it will come out...




Now take that insert to the door sill and push it into the slot for the screw hole that has the broken tabs...




And push it into the slot. It will again take a little force to get it to go all the way in...




The cool thing about these inserts is they are slotted. So you don't have to get it lined up perfectly with the screw hole on the trim piece.

Now you want to cut away all of the tab from the back of the sill trim. Make sure to remove as much as you can so that it will sit flat like it's supposed to...




Now you can put everything back together. Be sure to install the rear of the sill trim first before the front because there is a tab that needs to slide into the rear seat trim correctly...




Put all screws and bolts back into their correct positions and torque the torx bolts to spec. Finally push the caps back onto the torx bolts and it's good as new...




This completes this write up. If you have more than half a beer left you did it wrong. Finish that beer and get another and do the other side.